Discuss how PV might change the way it organises production to achieve its objectives.
Mark scheme
Marking points from the official mark scheme (May/June 2017). The mark or mark type is shown in brackets.
- Note to examiners: This question is about the organisation of production. Answers that focus on improving motivation must be linked to production objectives.
- Answers could include:
- Objectives are higher quality (currently high defect rate), less delays (currently 60% delivery time met), lower operating costs, reduce wastage to 5%, reduce inventory costs.
- Suggestions might focus on leaner production and shift from quality control to quality assurance/TQM or similar plus:
- Faster order led production following closer liaison with buyers (JIT)
- Lower inventory (leather) held, linked to orders and clear quality. requirements on suppliers.
- Cell production.
- Benchmarking.
- Increased training for employees.
- Quality circles.
- New machinery.
- Accept reference to flow as alternative
- Application
- Reference to current problems or possible objectives (currently high defect rate, 60% delivery time met, wastage at 5%).
- Present methods are assembly line, single task workers, final stage quality checks, high inventory.
- Evaluation
- Changes will take time money and resources of expertise to plan. Are these available? Will they achieve the required improvements?
- Will the changes be in time to prevent loss of orders?
- Does Pedro have the commitment to change what he has been his successful business?
- What steps are the increasing competition taking?
- Will the cost of the changes be covered by any improvements?
- A supported recommendation.
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