NCE manufactures cars in 4 factories using flow production. NCE's Human Resources Director thinks good induction training helps achieve high productivity. Factory X is its most efficient factory. Last year the size of the new car market fell by 20%. NCE now has to make 400 workers redundant at one of its other factories. 'I am pleased NCE is a large business', said the HR Director, 'I think a small business cannot survive in this competitive market.’ Table 2: NCE operations data for 2014 | | Number of cars made | Number of employees | | :---------------------- | :------------------: | :-----------------: | | | 168000 | 2800 |
- (a)What is meant by 'flow production'?[2]
- (b)Calculate the output per employee in 2014.[2]
- (c)Identify and explain two ways in which induction training might benefit NCE.[4]
- (d)Identify and explain two factors that NCE would need to consider in deciding which workers to make redundant.[6]
- (e)The HR Director thinks that 'a small business cannot survive in this competitive market'. Do you agree with this view? Justify your answer.[6]
Mark scheme
Marking points from the official mark scheme (Oct/Nov 2015). The mark or mark type is shown in brackets.
- [2] Clear understanding e.g. where large quantities of a product [1] are produced in a continuous process [1]
- [1] Some understanding e.g. 'makes lots of the same thing' OR identifies one distinctive feature e.g. large scale production/large volumes, identical products, continuous production, capital intensive, repetitive tasks, inflexible.
- Do not credit examples as this does not answer the question.
- Application [2] e.g. 60 (cars per employee)
- Some application [1] e.g. method = total output/number of employees OR 168000/2800
- Knowledge [2 × 1] – award 1 mark for each relevant way [max 2]
- Application [2 × 1] – award 1 mark for each relevant explanation in context of this business
- Relevant points might include:
- Helps employees to settle into their job quickly/familiarise workers with the business/provide information about the business [k] so can cope with flow production [app]
- Aware of health and safety/legal issues [k] in the factory [app]
- Know who to ask if there is a problem [k] preventing wastage of expensive parts [app]
- Opportunity to communicate culture [k] so all car workers get same message [app]
- Help keep productivity/efficiency high [k] so NCE remains competitive [app]
- Application could include: (efficient) factory, cars, car parts, productivity, flow production, competitive market.
- Do not accept generic points such as increase output, less mistakes or more ideas as these could relate to any type of training.
- Knowledge [2 × 1] – award 1 mark for each relevant factor [max 2]
- Application [2 × 1] – award 1 mark for each explanation in context of this business
- Analysis [2 × 1] – award 1 mark for each relevant explanation
- Relevant points might include:
- Identify which jobs are not essential [k] as market might recover the 20% lost [app] so would not want to spend money recruiting them again [an]
- Performance/output/experience/skills/flexibility [k] making cars [app] so will want to get rid of people who make mistakes [an]
- Wages/salary [k]
- Length of service/cost of redundancy [k] if worked at factory for a short time [app] might be cheaper to let go [an]
- Attitude/attendance/disciplinary record [k] in order to maintain productivity [app] will want to lose poor/bad workers [an]
- Age/physical ability [k]
- Application could include: 20% fall in market size, factories, cars, (high) productivity/efficient, 400 (workers).
- Knowledge [1] – award 1 mark for identification of relevant issue(s) [max 1]
- Application [1] – award 1 mark if relevant reference made to car industry
- Analysis [2] – award up to 2 marks for relevant development of point(s)
- Evaluation [2] – justified decision as to whether it is possible for small manufacturer to survive in a competitive market
- Relevant points might include:
- Advantages of being small:
- Able to specialise/cater to niche market [k] so might not need to compete on price [an]
- Small business able to react quicker to change in customer demands [k] for type of car wanted [app]
- Able to offer personal service [k]
- Disadvantages of being small:
- Less opportunity for economies of scale/lack capacity [k] in factory [app] so higher unit costs [an]
- High cost of research and development [k] of, for example, 'greener' vehicles [app] might be too expensive for their budget [an]
- Can they attract best managers/employees [k] as larger businesses might offer better financial package/security [an]?
- Less visibility as a brand [k] so harder to get recognition/sales [an]
- Lower marketing budgets [k] so struggle to have a large market presence [an]
- Application could include: 20% fall in market size, productivity, flow production, (efficient) factories, 400 redundancies, cars or examples of car companies.
- Note: Candidate's final decision can be either for or against the statement.
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